Inspeqtr℠

Automated Quality Inspection That Catches What AOI Misses

Reduce escape defects, rework, and warranty claims with vision AI that runs on the hardware you already have—and keeps your data in your plant.

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Problem Statement

Even with AOI and manual inspection, defects still slip through.

Klyff’s Automated Quality Inspection is built to sit on top of your existing lines, cameras, and AOI to catch the defects that get through today—and do it at full line speed.

Escape defects: 0.5–2% of units leaving the plant with hidden or missed issues

Rework & scrap: 5–10% of production cost tied up in fixing what should have been right first time

Manual bottlenecks: Inspectors can’t keep up with line speed—especially on complex PCB, auto, and pharma lines

Inconsistent decisions: Different inspectors on different shifts = different quality thresholds

Klyff Inspeqtr Delivers

Quantifiable outcomes and production-ready differentiators.

Inspeqtr combines measurable quality gains with deployment choices that fit real production environments.

Quantifiable outcomes (typical ranges)

Escape rate

~1.5% → 0.3% or lower.

FPY (First Pass Yield)

+2–4 percentage points (for example 94% → 97–98%).

Rework cost

$250K–$500K/year savings per site (depending on volume).

Inspection time

From 100% manual to fully automated, real-time at line speed.

Key differentiators

Catches what AOI misses

Weak solder joints, subtle paint defects, misalignments, label errors, surface anomalies.

Runs on your hardware

Jetson, Coral, industrial PCs, existing cameras—no lock-in to a single vendor.

Zero-cloud, privacy-first

All images and models stay inside your facility—ideal for IP-sensitive and regulated environments.

Built for multi-line, multi-site scale

From a single PCB line to global fleets of plants.

How Klyff Inspeqtr Works

From line discovery to continuous improvement.

The rollout moves from line assessment and model training into edge deployment and ongoing model improvement.

Discover & Design

Walk the line with your operations and quality team.

Identify critical defect modes, escape hotspots, and existing AOI/manual flows.

Define target metrics: escape rate, FPY, PPM, rework cost.

Model Training

Use your historical images and defect records (or capture new data on the line).

Train vision AI models on your real defects—not generic datasets.

Validate against your quality thresholds and sampling plans.

Edge Deployment

Deploy models to your existing edge hardware (Jetson, Coral, x86, etc.).

Integrate with MES/ERP/SCADA/PLC for automatic logging and Andon/alerting.

Run in shadow mode first, then move to live decisions.

Continuous Improvement

Monitor model performance 24×7.

Capture new defect types and process drift.

Automatically retrain and roll out improved models with zero production downtime.

Why Klyff Inspeqtr for Automated Quality Inspection

Why teams choose Klyff Inspeqtr.

Inspeqtr is designed for fast, private, hardware-flexible quality inspection on real manufacturing lines.

Hardware-agnostic

Bring your own cameras and compute; Klyff optimizes to whatever you have.

Zero-cloud architecture

No images leave your site, ever.

Full lifecycle MLOps

Versioning, monitoring, retraining, OTA updates are built-in.

Built for operations, not just data science

Clear dashboards for FPY, escape rate, and PPM—by line, shift, and defect type.

Examples

Inspection scenarios Inspeqtr supports.

Inspeqtr supports defect detection and verification workflows across electronics, automotive, and regulated production lines.

PCB / Electronics Assembly

Solder joints (insufficient, cold joints, bridges/shorts, voids)
Component placement (missing, misaligned, rotated, tombstoning)
Board warpage, pad/trace issues
Integration with AOI data and MES for full traceability

Automotive / Tier-1

Paint defects (runs, sags, orange peel, fish eyes, contamination)
Weld quality (porosity, incomplete welds, spatter)
Assembly verification (presence/absence, orientation, torque-related visuals)
End-of-line appearance checks

Pharma / Regulated

Fill-level verification (vials, syringes, blister packs)
Label presence, content, position, and barcode/QR readability
Blister seal integrity and packaging defects
Audit-ready logs to support FDA and GxP inspections

FAQs

Questions before rollout.

AOI is excellent at structured, 2D rules-based inspection. Klyff adds learning-based models that capture subtle, complex patterns (for example weak joints, complex surfaces, combined conditions). Most customers run AOI + Klyff together: AOI for rule-based checks, Klyff for what AOI misses.

Selected Customer Success Stories

Real customersuccess stories.

Explore how teams are using Klyff to improve quality, safety, and operational performance in the field.

Case Study

Revolutionized critical asset monitoring

Revolutionized asset monitoring in cold chain logistics and smart agriculture using Klyff's Edge AI-powered IoT platform for efficiency, sustainability, and real-time insights.

Open case study